Shinsei Industry Sdn Bhd has awarded with (1)ISO 9001: 2008 certification for operating quality management to manufacture high pressure forged components and forged steel flanges (2)PED certification (3) Sasol certification and (4) ClassNK Certification.
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| Testing Equipment | Unit | Photo | Remark |
|---|---|---|---|
| Spectrum Analyser | 1 |  |
|
| Tensile Testing Equipment | 1 |  |
|
| Hardness Testing Equipment | 1 |  |
|
| Flaw Detector | 1 |  |
|
| Portable X-ray Analyzer | 1 |  |
|
| Impact Testing Machine | 1 |  |
FORGING DEPARTMENT
| Forging & Heating Equipment | Unit | Photo | Remark |
|---|---|---|---|
| CNC Fully Hydraulic Die Forging – 4 Ton | 1 |  |
|
| Hydraulic Pressing Machine 3150KN | 1 |  |
|
| Air Hammer – 750kg | 3 |  |
|
| Air Hammer – 1,000kg | 2 | |
|
| Rolling Machine – 650 mm | 1 |  |
|
| LPG Heating Furnace | 3 |  |
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| Electrical Normalizing Furnace | 2 |  |
|
| Electrical Solidation Furnace | 2 | |
MACHINING DEPARTMENT
| Cutting/ Machining/ Drilling/ Marking/ Washing/ Coating Equipment | Unit | Photo | Remark |
|---|---|---|---|
| Semi and Automatic Band Saws | 12 | |
|
| Lathe and Semi-Auto Lathe Machine | 16 |  |
|
| NC and CNC Machine | 17 |  |
|
| Drilling and High Speed Auto Drilling Machine | 11 |  |
|
| Marking Machine | 2 |  |
|
| Ultrasonic Cleaning Machine | 2 |  |
|
| Paint Coating and Baking Machine | 1 |  |
| No. | Production | Machinery | Inspection Process |
|---|---|---|---|
| 1 | Raw Material |
– | – |
| 2 | Inpection of Raw Material |
– |
– Visual Inspection : 100% – Chemical Analysis : 1 or 2 samples per heat number – Mechanical Analysis : 1 or 2 samples per heat number – Color Coding : 100% |
| 3 | Cutting |
Semi and Automatic Band Saws (12 units) | Weight/ Length Inspection : random |
| 4 | Heating |
LPG Heating Furnace (3 units) | Digital Temperature Check (1280 +/- 50)°C |
| 5 | Forging |
– CNC Fully Hydraulic Die Forging – 4 Ton (1 unit) – Hydraulic Pressing Machine 3150KN (1 unit) – Air Hammer – 1,000kg (2 units) – Air Hammer – 750kg (3 units) – Rolling Machine – 650 mm (1 unit) |
– Dimensional/ Surface Inspection : random – Visual Check : 100% |
| 6 | Heat Treatment |
Electrical Normalizing Furnace (2 units) Electrical Solidation Furnace (2 units) |
– Heat Treatment based on per heat number per batch. – Carbon Steel : Normalise at 860°C – 900°C – Stainless Steel : Solution Annealing at Min 1040℃ & Water Quenching |
| 7 | Machining |
– Lathe and Semi-Auto Lathe Machine (16 units) – NC and CNC Machine (17 units) |
Dimensional Inspection – random |
| 8 | Drilling |
Drilling and High Speed Auto Drilling Machine (11 units) | Dimensional Inspection – random |
| 9 | Marking |
Marking Machinie (2 units) | – Visual Inspection – 100% – Comparison of marking equipment by customer : first 5 after marking per size |
| 10 | Washing |
Ultrasonic Cleaning Machine (2 units) | Visual Inspection – 100% |
| 11 | Coating(Carbon Steel) |
Paint Coating and Baking System (1 unit) | Visual Inspection – 100% |
| 12 | Final Inspection |
– Dimensional & Surface Inspection – radom – Visual Inspection – 100% – NDT & PMI Testing (Upon request by customer) |
|
| 13 | Packing |
Visual check : 100% | |
| 14 | Delivery |
Visual check : 100% |
