Shinsei Industry Sdn Bhd has awarded with (1)ISO 9001: 2008 certification for operating quality management to manufacture high pressure forged components and forged steel flanges (2)PED certification (3) Sasol certification and (4) ClassNK Certification.
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Testing Equipment | Unit | Photo | Remark |
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Spectrum Analyser | 1 | ![]() |
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Tensile Testing Equipment | 1 | ![]() |
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Hardness Testing Equipment | 1 | ![]() |
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Flaw Detector | 1 | ![]() |
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Portable X-ray Analyzer | 1 | ![]() |
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Impact Testing Machine | 1 | ![]() |
FORGING DEPARTMENT
Forging & Heating Equipment | Unit | Photo | Remark |
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CNC Fully Hydraulic Die Forging – 4 Ton | 1 | ![]() |
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Hydraulic Pressing Machine 3150KN | 1 | ![]() |
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Air Hammer – 750kg | 3 | ![]() |
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Air Hammer – 1,000kg | 2 | ![]() |
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Rolling Machine – 650 mm | 1 | ![]() |
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LPG Heating Furnace | 3 | ![]() |
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Electrical Normalizing Furnace | 2 | ![]() |
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Electrical Solidation Furnace | 2 | ![]() |
MACHINING DEPARTMENT
Cutting/ Machining/ Drilling/ Marking/ Washing/ Coating Equipment | Unit | Photo | Remark |
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Semi and Automatic Band Saws | 12 | ![]() |
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Lathe and Semi-Auto Lathe Machine | 16 | ![]() |
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NC and CNC Machine | 17 | ![]() |
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Drilling and High Speed Auto Drilling Machine | 11 | ![]() |
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Marking Machine | 2 | ![]() |
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Ultrasonic Cleaning Machine | 2 | ![]() |
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Paint Coating and Baking Machine | 1 | ![]() |
No. | Production | Machinery | Inspection Process |
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1 | Raw Material![]() |
– | – |
2 | Inpection of Raw Material![]() |
– |
– Visual Inspection : 100% – Chemical Analysis : 1 or 2 samples per heat number – Mechanical Analysis : 1 or 2 samples per heat number – Color Coding : 100% |
3 | Cutting![]() |
Semi and Automatic Band Saws (12 units) | Weight/ Length Inspection : random |
4 | Heating![]() |
LPG Heating Furnace (3 units) | Digital Temperature Check (1280 +/- 50)°C |
5 | Forging![]() |
– CNC Fully Hydraulic Die Forging – 4 Ton (1 unit) – Hydraulic Pressing Machine 3150KN (1 unit) – Air Hammer – 1,000kg (2 units) – Air Hammer – 750kg (3 units) – Rolling Machine – 650 mm (1 unit) |
– Dimensional/ Surface Inspection : random – Visual Check : 100% |
6 | Heat Treatment![]() |
Electrical Normalizing Furnace (2 units) Electrical Solidation Furnace (2 units) |
– Heat Treatment based on per heat number per batch. – Carbon Steel : Normalise at 860°C – 900°C – Stainless Steel : Solution Annealing at Min 1040℃ & Water Quenching |
7 | Machining![]() |
– Lathe and Semi-Auto Lathe Machine (16 units) – NC and CNC Machine (17 units) |
Dimensional Inspection – random |
8 | Drilling![]() |
Drilling and High Speed Auto Drilling Machine (11 units) | Dimensional Inspection – random |
9 | Marking![]() |
Marking Machinie (2 units) | – Visual Inspection – 100% – Comparison of marking equipment by customer : first 5 after marking per size |
10 | Washing![]() |
Ultrasonic Cleaning Machine (2 units) | Visual Inspection – 100% |
11 | Coating(Carbon Steel)![]() |
Paint Coating and Baking System (1 unit) | Visual Inspection – 100% |
12 | Final Inspection![]() |
– Dimensional & Surface Inspection – radom – Visual Inspection – 100% – NDT & PMI Testing (Upon request by customer) |
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13 | Packing![]() |
Visual check : 100% | |
14 | Delivery![]() |
Visual check : 100% |